Nice battery! Classic Series. Also, as I went to publish this ible I found out about the Redneck Contest so I'll be entering in that. My battery box is very well packed with dense lead acid 12-volt power. Avid DIYer, off road newbie. 12 Pole 50 Amp Generator Distribution Box , Portable Power Board With Socket Outlets Inquiry Now Heavy Duty Temporary Power Distribution Box IP67 Waterproof Protection The inverter's of the first type, the output voltage I believe must equal the RMS voltage of the sine wave, if it does not and the output is higher between the RMS and peak value it will probably blow the fuse depending on the time lag that the fuse has and the starting current that the motor draws when starting from a dead start (all motors draw varying amounts of power from a dead start that can vary from 3 to 10 times their running power). Participated in the Electronics Tips & Tricks Challenge. Mine was from an old electrical panel (neutral bus). In my projects I am often referring to Parallel or in Series wiring. I know that you are correct, but I wasn't too worried about it for this build. However if you have a link or further information on the use of these isolation diodes please add it so that others can be in the know. I find it interesting that Razor does not use diodes on their 36 volt battery packs. Soldering iron/solder. So go out and have some fun in the dirt/rocks/sand/snow and now you'll be able to see a bit better in the dark too! Question i am doing an electrical overhaul on my suzuki samurai, my wiring harness is crap so anything to do with flashers and hazards is dead so i have to rip it all out and start from scratch, i have everything except wire and a project box. I only trust an oscilloscope to give me the real values of voltage that any of these inverter's put out. Southwire 19800102 Mini X-Treme Box Portable Temporary Power Distribution Box, Converts (1) L14-30P to (8) 5-20R. on Step 3. $10.99 $ 10. Portable Series. Udon, Nothing fancy here, but I added a basic volt meter to know the state of the batteries. I had some extra parts laying around that needed a purpose and fortunately they fit together as well as if I had bought them for this purpose. I open the box and attach a car battery charger. It is ideal for use on job sites with very little available power. Solution: diodes, the electronic one way valve. Use caution when working with power tools and always wear proper PPE (personal protective equipment). The Portable DC Power Pack Project Overview: Two Options. I should state that I am not an electrical engineer, nor an electrician, so feel free to correct me if I get anything wrong and I will correct it. $195 ... DGZZI 1PC ABS Plastic IP65 Waterproof Junction Box DIY Outdoor Electrical Connection box Cable Branch box Power Distribution Box 150x110x70mm (5.9"x4.3"x2.8") 4.2 out of 5 stars 34. Outlets also provide open neutral and reverse phasing protection. Invertors can be built to provide clean sine wave power, but the cleaner the wave generated the greater the cost of the inverter. Most of the wires for your remote starter wires get connected in your cab anyway so make your hole big enough for them too (I havent hooked my starter wires up yet because I ran out of wire to extend my remote starter wires far enough). I wanted a box to control these and some reverse lights. We provide sustainable solutions that help our customers effectively manage electrical, hydraulic and mechanical power – more safely, more efficiently and more reliably. 4 years ago, 7 years ago What are parallel circuits and how to they compare to wiring in series? I tried the batteries and inverter for fit in the Pelican case and an idea was born. There are more efficient and complex power supplies in the world. Just so happened that I had an extra Pelican 1460 case that I ordered without trays in error. Tools used in this build include: Drill, Soldering iron, Pliers, Wire Stripper / Crimper, Jig Saw, Tape Measure, Vise, Marker, Knife, Screw Driver. Assorted terminals. We used metal boxes since we thought that plastic boxes would break to easily under the weight of the SLA battery. I wanted a box to control these and some reverse lights. I painted it with paint left over from a recent project that came close to the color of the case. Medium Size Systems: 50A to 200A systems can be single phase or three phase. I appreciate your input. You may ask any questions you wish, but be aware that I may not know the answer. X-Treme Box 7-Outlet Straight Blade Portable Power Distributor 1970 SERIES X-Treme Box When there’s a job 1970 SERIES X-Treme Box When there’s a job to do, there is no time to fool around with power. SAFETY FIRST – Electricity can kill. What is Voltage? Wanna be redneck, driving my 93 ford ranger 4x4. Where one watt equals one joule per second. Most of the time the source will be 12 volts DC with 120 Volt AC output. That purpose is to provide a useful amount of power to an inverter in a compact portable package. Electric pressure (potential energy) between two points measured as a volt. This is equal to the charge transferred by a steady current of one ampere flowing for one hour. For starters, I built a rack for my truck to throw some "off road" lights on. 1 - Remote starter with wiring harness and aux outputs. He bought an additional two batteries making the count 6 each 22 Amp Hour Sealed Lead Acid Batteries for a combined 132 Amp Hours. This is generally not a big problem if you are powering a motor, lights or other nontechnical items. Up to 60 times per second in most US power systems. The system has 6 inch aluminum legs that keep the electrical components off the ground, making it compliant with UL, CSA, NEC, and OSHA portable power delivery system standards … Minimum one fuse slot per relay being used. If the diodes are feeding in to your device, hook the lead of the diode with the white stipe to your device. Southwires X-Treme Box unit provides work-site power distribution thats economical, rugged and … Step-by-Step Guide to Temporary Power for your construction site. I installed the six batteries into the lower tray of the Pelican case and supported them with foam to hold them in place. Note: Inverters can generate a fair amount of heat and should be mounted in areas of good air flow. I now have six 12-volt batteries supplying a useful amount of 120-volt AC power. These principles are noted in photos above with inserted notes calling out details. It turned out that the Pelican case would perfectly fit two more batteries, so I asked my Brother pitch in too. Unfortunately the first inverter I installed in the box was a 750 Watt / 1500-Watt peak inverter and it was not enough power to run the pitching machine for my Son’s little league team. on Introduction, nice looking power delivery box, i bought all the diodes, a few relays, a water proof fuse box, and switches. 5 Powerpole Fuser-6. The Pelican case will handle the 95 pound just fine, but you are right there are not any other plastic cases that I would trust to hold up to this kind of weight. Also I take no responsibility for anything that happens to your vehicle should you choose to follow this ible! If your inverter is of this second type you must be careful when powering equipment that include MOV's in the power supply as protection against spikes on the power line, as in many cases the voltage level may enter the protection range of the MOV and it may explode or in a worse case catch fire. Amp hours when batteries are wired in series equals what the batteries read. A power distribution box would be nice for connecting different loads to a generator at an off-grid job or camp site. Any of the 4000 series diodes (like the common-as-muck, cheap-as-dirt 4007) will be fine. Well done! This is an exellent piece of kit extremely useful base or portable. Appropriate for outdoor use and designed to stand up to the toughest workplace conditions. OFF ROAD USE ONLY! A section of perfboard to place diodes/ horn relay on. Knife. Because the box will never need to tip on its side this will offer plenty of support, even without securing them to the box. 2 years ago. The batteries are wired in parallel and then connected to the inverter. Also, be aware that the sine wave output of an inverter is often a “square” wave (modified sine) rather than the nice even rounded sine wave of AC power from the wall. Miscellaneous foam to support batteries – I have some on hand. JohnH848. I was going to build a portable battery box to power things around camp and to run lights and toys in my Brother’s backyard play house for his kids. What is an SLA battery? I like the volt meter idea. The Industrial Power Cube is a portable robust powder coated metal distribution unit with carry handles for ease of transporting and handling. I then I plan on adding solar to this box. Although I did not worry too much about this as the inverter I used has two built in cooling fans. 2 - terminal strips. 99 Batteries in parallel are wired plus terminal to plus terminal(s) and negative terminal to negative terminal(s). Leviton power distribution boxes are perfect for temporary use in industrial and commerical maintenance and repair stations. I have added them to a couple of my past builds and think that I will put one on this box. Unfortunately I always have way more builds and ideas than money. The Temporary Power Distribution Box provides two separate 20-amp GFCI-protected circuits. I anticipate many years of use from this box for all kinds of tasks from powering my niece and nephew’s backyard play house to recharging the Razor motorcycles that I build (see https://www.instructables.com/id/Battery-Powered-motorcycle ). My friend and I built some batteries similar to this one, but much smaller. In DC power the direction of the electrons flows from the negative terminal to the positive terminal in one direction like the movement of water through a hose. 8U rolling 19” rack Duplexer for 2m and 440 Three forward-facing individual speakers behind 1U panel for 2m, 220 and 440 transceivers SO-239 to 220 antenna RIGrunner DC power distribution unit Rear of 1U lockable drawer for Wire strippers/cutters/crimpers. This box did not cost me very much if anything at all, being as I had almost everything on hand. USE GOOD JUDGEMENT! Batteries in series are wired Plus terminal to Negative terminal and so one. Why does it all work though? Thank you again for your input. The inverter's of the first type, the output voltage I believe must equal the RMS voltage of the sine wave, if it does not and the output is higher between the RMS and peak value it will probably blow the fuse depending on the time lag that the fuse has and the starting current that the motor draws when starting from a dead start (all motors draw varying amounts of power from a dead start that can vary from 3 to 10 times their running power). The inverter's of the second type as they generate a square pulse for a square wave that does not last as long as 180 degrees of the cycle are obliged to put out a higher voltage than the RMS value so as to integrate the same power as a sine wave does over the full 180 degrees of the cycle. AC power is easier to operate at higher voltages than DC power. Share it with us! Udon, Great feedback thank you. As soon as I found t… 1 - 15-25 foot cat 5 or cat 6 cable. Thank you BrendanS1. Pictures should help illustrate how simple this build is. Some materials flow power easily while other materials create resistance thus impeding the movement of electrons. Is there an easy way to charge this or are you just hooking a battery charger into one of the batteries? What is Wattage (W)? What are sine waves and how does it affect power? I put 4 holders but am only currently using 3. With AC power from "The Grid" the sine wave is very smooth like that waves in the ocean without wind yielding smooth well rounded peaks and valleys. I only trust an oscilloscope to give me the real values of voltage that any of these inverter's put out. Parts: Thank you ElectroFrank for your input. Breakered Stringer Box. Portable break-out boxes. I was building this one with supplies on hand that were without a purpose, but that is a cheap add on that would make a great addition. The 13th diode is to go from the reverse wire on the chassis wiring harness to the wire going to the reverse lights. You may be able to get by with a small 400 W inverter or you may need a 3000 W inverter depending on what you are powering: a light bulb or a circular saw. 4.5 out of 5 stars 30. D-curve circuit breakers; Fault indicators; Various socket options; 3-phase earth leakage; Read more. About: I have a lifetime of working on things. Thank you very much. I may get myself deeper into this question than I want to, but I am going to try to clear up (define) some basic electrical terms and principles. Your layout start screwing your parts down to the charge transferred by a steady current of one flowing! Phase or three phase to last, manufactured with extreme durability, safety and protection... 6 batteries all unused, deep cycle, and like all off Grid DIY. '' lights on want your control cable through and connect it to switches... Mechanic in the front of the risks involved before proceeding with this are. 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